Reconditioning & Rebuilding of Chucks and Fixtures

Most Chucks and Fixtures Can Be Reconditioned For Less Than 50% of the Cost of Purchasing New Units…Service Includes Free Product Evaluations…One Year Full Warranty.

When chucks and fixtures become worn or damaged, Royal Machine & Tool’s skilled technicians assist our customers in making the right decision.

Replacing existing worn or damaged chucks and fixtures is not always necessary. Reconditioning and rebuilding of most chucks and fixtures costs less than 50% of purchasing new ones. And…this allows having two units reconditioned or rebuilt like new for the same price as purchasing a one new.

Reconditioning & Rebuilding Services Provided with “Quick Turn-Around” Deliveries.

First, contact Royal Machine to discuss your requirements. Then, the chuck(s) or fixture(s) will be disassembled, cleaned and evaluated at no charge. Should they not be too badly worn or damaged, Royal will recommend either reconditioning or rebuilding and provide a detailed cost estimate. Once the decision is made to go ahead, the reconditioned or rebuilt unit(s) will be quickly delivered with like-new tolerances…and with a one year full warranty.

Four specific reasons to consider reconditioning and rebuilding.

1. Does the unit visibly appear to be worn?
2. Has an accident broken something in the unit?
3. Has the unit begun to lose its gripping force or its accuracy?
4. Is the unit’s design incapable of holding a part specifically designed to meet the part’s process and tolerances?

Providing Our Customers and Readers of Leading Industry Magazines with Continuing Product, Equipment and Workholding Editorial Information and News.

Providing a Complete Range of Options…from Single Prototype Machining to High Volume Production Requirements.

Utilizing over 35 CNC precision vertical and horizontal machining centers and CNC turning centers…along with the support of an engineering and manufacturing team with over 100 years of workholding experience…Royal Machine and Tool is ready to serve your production requirements.

Modern Facilities

Two modern manufacturing facilities with over 40,000 square feet of state of the art machining capabilities.

Typical Production Components

Royal Machine and Tool produces a variety of contract components ranging from critical aerospace components to those required in household plumbing fixtures.

Facility Listing - ISO9001:2000 & AS9100. REV”B” CERTIFIED

CNC LATHES
(2) OKUMA LC-30′S — 12″ CHUCK CAPACITY
(2) OKUMA 1060 — 10″ CHUCK CAPACITY SERVO S3 BAR FEED
(1) OKUMA L1420 CADET — 15″ CHUCK CAPACITY
(1) OKUMA L1420 CROWN — 15″ CHUCK CAPACITY
(1) SUPERMAX — 12″ CHUCK CAPACITY
(1) OKUMA L1060 CROWN — 8″ LNS QUICK LOAD SERVO S2 BAR FEED
(1) OKUMA LB25 — 10″ CHUCK CAPACITY
(1) HARDINGE — 6″ CHUCK CAPACITY
(1) KIA TURN 15L MS — 8″ CHUCK, SUB SPINDLE & LIVE TOOLING, ECO LOAD BAR FEED
(1) DOOSAN PUMA 300MSC — 12″ CHUCK SUB SPINDLE & LIVE TOOLING 4″ BAR CAPACITY & SERVO S3 BARFEED

CONVENTIONAL LATHES (1) WARNER & SWASEY 1A TURRET (2) VICTOR 20″ (2) VICTOR 14″ CNC HORIZONTAL MACHINING CENTERS (1) OKUMA 40HA — (2) 16″ PALLETS (1) NIGATA HN50B — (2) 24″ PALLETS (1) TOYODA 6-30 — (2) 20″ PALLETS (1) NIGATA EN63B — (2) 24″ PALLETS (1) NIGATA EN50B — (2) 20″ PALLETS (1) MAKINO MC65 — (2) 20″ PALLETS CNC VERTICAL MACHINING CENTERS (1) YCM SUPERMAX TV 158B — 34″ X 59″ TABLE (2) OKUMA #50 — 20″ X 40″ TABLE (2) OKUMA #45 — 20″ X 36″ TABLE (2) OKUMA #40 — 18″ X 30″ TABLE (1) VISION WIDE VF 2000 — 86.6″ X 90″ TABLE (1) NO. 3 O.K.K. (11) BRIDGEPORT MILLS - (2) WITH READOUTS (2) TRACK CNC MILLS

GRINDING - SURFACE (1) BROWN & SHARP 6″ X 18″ MICROMASTER (2) ELB 14″ X 24″ TABLE (2) ELB 14″ X 36″ TABLE (2) REID 6″ X 18″ TABLE (6) HARIG 6″ X 18″ TABLE (1) MATTISON 24″ X 96″ TABLE (1) BLANCHARD 42″ DIA. SWING (1) CHEVALIER 6″ X 18″ GRINDING O.D. (1) GRISETTI 10″ X 36″ (1) BROWN & SHARPE #13 (2) CINCINNATTI #2 CUTTER GRINDERS GRINDING I.D. (1) HEALD 74-A 25″ SWING (1) SUNNEN HONING MACHINE MAX 6″ POWER STROKE SHAPERS - VERTICAL (1) PRATT & WHITNEY 6-8 STROKE METAL CUTTING EQUIPMENT (2) DO-ALL VERTICAL BAND SAW (1) MARVEL HORIZONTAL BAND SAW (1) COSEN HORIZONTAL HYDRAULIC SAW (1) SHARP EDM MACHINE INSPECTION (1) J & L COMPARATOR 14″ (4) BROWN & SHARPE VALIDATOR (1) BROWN & SHARPE CNC VALIDATOR (1) BRIDGEPORT 14″ COMPARATOR

Custom and Standard Chucks of all Types for Rotating
and Non-rotating Applications.

Power Chucks

2 Jaw, 3 Jaw and 2/3 Jaw wedge type power chucks are offered with Acme serrated, tongue and groove. 1/16 and 3/32 x 90 Degree, or 1.5 and 3mm x 60 Degree Vee Serrated Master Jaws. Offered in sizes from 4 thru 72 inches in diameter with American Standard type “A” mounting.

Self-Centering Automatic Index Chucks

Available in sizes from 8 thru 28 inches in diameter with index spindle position sensing and American Standard type “A” mounting.

High Speed Anvil Type Index Chucks

Royal’s combination of one index and one clamp jaw high speed indexing system allows fast, complete machining of multiple face work parts quickly at high rotational speeds. Available in 8 through 12 inch diameters with 4-90, 8-45 or 12-30 degree index positions. The greatest precision is achieved with finishing operation done at constant RPM.

Multiple Spindle Chucks

Replaceable chucks for all multiple spindle machines available in 2 or 3 jaw, wedge, or lever operated. Direct replacements offered for National Acme, New Britain, and Goss & DeLeeuw machines.

Chuck Jaws

New and replacement jaws for all types of special applications. Used for production operations, multiple spindle machines, milling machines, chucking machines, and machining centers. Provide maximum production efficiency, protection of work pieces, and accuracy for repetitive quality.

Collet Chucks & Expanding Mandrels

Custom designed and manufactured models include wide opening, split collet, diaphragm-type, single and double angle collets, and mandrels. Standard mount and front mounted, self-contained arrangements can be provided.

From Simple Manual Fixtures To Sophisticated Hydraulic Fixtures
to Hold Multiple Parts.

“C” Frame Fixtures

Provide complete machining of large valve body flanges and/or weld constructions by clamping on part’s body. Parts are machined complete in a single operation.

Quad Vertical Combination (QVC)
Available From 400mm to 800mm

Hold up to 8 parts in the Quad Vertical Combination Chuck on horizontal machining centers. Permits virtual continuous spindle use, decreased tool changes, and practically eliminates downtime for parts change-over. Chuck jaws can be set in centralizing or compensating mode.
(View Specifications)

Horizontal Index Trunnion

Designed specifically to your vertical machining center parameters. Multiple fixtures mounted on up to four sides allow access to three sides of work piece. May be manually or automatically indexed. Manual or hydraulic clamping available.

Rotating Fixtures

Provide a means to turn odd shaped parts in a lathe. Specifically, useful to do yokes and automatic spindles. Hydraulic pressure provided through a rotating coupling.

Modular Fixtures

Expand and contract to fit the largest and smallest parts by rearranging the clamping components in the x-y-z axes. Vee adjustments are self-centering or convertible to independent operation. System reduces the number of dedicated fixtures required, and reduces change-over times.
(View Specifications)

Special Hydraulic and Manual Fixtures

Specially designed hydraulic and manual fixtures hold parts
that are large or have unusual configurations or are difficult to machine. Where feasible, Royal Machine and Tool will provide modularity and interchangeability to allow the lowest cost solution with ergonomics and safety in mind.

Serving The Special Workholding Requirements Of The World’s
Leading Industries.

Royal Machine and Tool is ISO9001:2000 & AS9100 Rev. “B” Certified
and dedicated to meeting our customers requirements by producing
quality products.

Aerospace Industry	Automotive Industry	Bearing Industry
Fire Arms Industry	Petroleum & Flow Control Industries	Transportation & Safety Industries

From The Initial Concept and Design…Through Manufacturing Proficiency … and Quality Control and Inspection …
to Time-Sensitive Delivery.

Innovative Design and Engineering

With a combined total of over 100 years workholding experience, Royal Machine and Tool’s highly skilled team of CAD designers/technicians and manufacturing engineers are dedicated to providing solutions to even the most challenging workholding needs.

Advanced Technology

Utilizing over 35 CNC machining, turning and grinding centers, plus four coordinate measuring machines, Royal Machine and Tool uses only the latest in technological advanced manufacturing processes to produce each component that goes into our products.

Quality Beyond Specifications

Our philosophy is that the quality of your product depends on the quality of ours. All key components for our products are manufactured in the U.S.A. to provide your company’s products with the quality required to meet the production challenges of the 21st century.

State of the Art Manufacturing

To meet our customers’ ever-increasing needs for the machining of larger work pieces as well as the Aerospace and Defense Industry’s demands for large, specially designed fixtures, we have installed state of the art machining and turn/mill centers. Combined with our other machining centers, these new centers will allow Royal Machine and Tool to offer customers better quality control,
more competitive pricing and assure time sensitive delivery.

Over 50 Years Experience In Meeting Our Customers’ Needs By Providing Workholding Beyond Specifications!

Royal Machine and Tool designs and builds custom and standard workholding devices, from simple manual fixtures with multiple faces to modular units that hold families of parts.

In addition, we design and build custom and standard chucks of all types for rotating and non-rotating applications, including lever-operated, wedge-operated, screw-operated, self-centering, compensating, counter-centrifugal, diaphragm, manual indexing, automatic indexing, and many other specials.

Royal Machine and Tool also offers custom designed, multi spindle drillheads and tapheads for machining center and lathe applications.

A full design engineering and manufacturing engineering staff…working with our Computer Aided Design (CAD) capabilities… is dedicated in assisting our customers with their specific workholding requirements.

All of our high quality fixtures and chucks are manufactured in the U.S.A. in our manufacturing facilities representing over 40,000 square feet including over 35 CNC machine tools

Rebuilding and Reconditioning

Royal Machine and Tool can rebuild and remanufacture chucks and fixtures from most manufacturers. A detailed evaluation is provided prior to processing. This service provides a full one year warranty against new parts and workmanship.

Technical Assistance and Support

A technical support team consisting of qualified engineers, assembly and maintenance experts is available to answer all your technical questions. With over 50 years of workholding experience, we are fully prepared to assist you with any technical data that you may require regarding installation, maintenance and care of products.

CORPORATE OFFICE
Royal Machine & Tool Corporation 4 Willow Brook Drive Post Office Box Y Berlin, CT 06037 royal@royalworkholding.com Sales & Marketing Bernie McAloon, Ext -314 berniem@royalworkholding.com	Customer Service Lynn Lozinski, Ext - 313 lynnl@royalworkholding.com Engineering & Technical Support John Darling, Ext - 315 johnd@royalworkholding.com
SALES REPRESENTATIVES
Connor Technology Co. Allan Conner 138 Hickory Hill Road Mooresville, NC 28117 (704) 658-1126 Tel & Fax (704) 287-3641 Cell apconner@mi-connection.com Garvey Technology Joanne Garvey 33 Scarsdale Road West Hartford, CT 06107 (860) 521-3397 Tel & Fax The Whittemore Co. Dave Zaval 109 Fairfield way, Suite 205 Bloomingdale, IL 60108 (630) 529-9747 Tel (630) 529-9740 Fax dave@whittemore-inc.com sales@whittemore-inc.com Cell: Dave Zaval (847) 207-7801 Cell: Mel Niklas (630) 215-8522 Cell: Mike Dulmes (920) 698-1431 Cell: Shane Peed (515) 570-6473	Wiethe Young & Associates LTD Vernon Wiethe Jeff Young 1722 Laurelwood Circle PO Box 24065 Cincinnati, OH 45224 (513) 681-5878 Tel (513) 681-8641 Fax (513) 368-3055 Cell vwiethe@cinci.rr.com IMS Independent Machine Sales David M. Brewer 800 Nafus Street Cedar Hill, TX 75104 (972) 299-6463 Tel (469) 575-0082 Fax (214) 676-9908 Cell imsdavidmbrewer@sbcglobal.net

Workholding Beyond Specifications!

Royal Machine and Tool serves the world’s leading industries by designing and building custom and standard workholding devices, from simple manual fixtures to sophisticated hydraulic fixtures with multiple faces. Royal also produces custom and standard chucks of all types for rotating and non-rotating applications…as well as a complete range of Contract Machining options and services, from single prototype machining to high volume production requirements.

• Over 50 Years of Workholding Experience.
• Over 40,000 Square Feet of Manufacturing Facilities.
• Over 35 CNC Machining Centers.
• High Volume Machining Capabilities.
• All Workholding Devices Manufactured in the USA.
• ISO 9001:2000 & AS9100.REV “B” Certified.